How To Map A Process

Six Steps To Success

HOME

HISTORY OF LEAN PRODUCTION

PROCESS CHART

TIME STUDY

STANDARDIZED WORK

ONE BOMBER PER HOUR

THE COST OF QUALITY

TEAMWORK

GLOSSARY OF TERMS

 

Process Mapping (example below) is also known as Process Charting or Flow Charting. It is one of the oldest, simplest and most valuable techniques for simplifying work.

A process map shows the sequence of events to build a product or produce an outcome.

In the early 1900's Frank Gilbrethis invented process mapping that is still used today.

The figure below shows a Process Map example and instructions for its construction.

 

Benefits of Process Mapping

  • Puts a spotlight on waste

  • Streamlines work processes

  • Defines and standardizes the steps and sequence

  • Promotes deep understanding of the process being mapped

  • Builds consensus-helps to get people to agree on a process

 

Map Example

process map example

value stream

Additional Hints

  • Clearly define the product. A physical product is fairly obvious; intermediate products and intangible products less so.

  • Follow the product and ask "What is being done to this product?"\

  • Use a group setting with representation from all areas and all levels.

Online Interactive Seminar

Process & Value Stream Mapping

Take your learning team through the experience of mapping their own process with Quarterman Lee.  Learn the basics and the nuance of  Value Stream Mapping,  facilitating, and streamlining.